Dual Use Photovoltaic System

ABSTRACT

A system for providing power from a direct current (DC) source to the power grid. The system includes a first inverter with an input and an output. The input is adapted to connect to the DC source. A first switch disposed between the output and the power grid. A second inverter with a DC terminal and an AC terminal, the AC terminal is adapted to connect in parallel with the output of the first inverter. A battery adapted to connect to the DC terminal of the second inverter. A second switch connected between the DC terminal of the second inverter and the input of the first inverter. The second switch also operatively connects the DC source to the battery. The system may further include a charging circuit adapted to be disposed between the input and the DC terminal and a load adapted to connect to the output.

CROSS REFERENCE TO RELATED APPLICATIONS

This Application is a continuation of U.S. patent application Ser. No.16/296,569, filed Mar. 8, 2019, now U.S. Pat. No. 11,056,889, which is acontinuation of U.S. patent application Ser. No. 15/014,505, filed onFeb. 3, 2016, now U.S. Pat. No. 10,270,255, which is a continuation ofU.S. patent application Ser. No. 14/187,756, filed on Feb. 24, 2014, nowU.S. Pat. No. 9,276,410, which is a continuation of U.S. patentapplication Ser. No. 12/957,490, filed on Dec. 1, 2010, now U.S. Pat.No. 8,710,699, which claims the benefit of and priority to U.S.Provisional Patent Application No. 61/265,734, which was filed on Dec.1, 2009. The disclosures of each of these applications are incorporatedherein by reference.

BACKGROUND 1. Technical Field

The present invention relates to a hybrid photovoltaic system whichfeatures both power grid tied operation and battery charging operation.

2. Description of Related Art

Utility networks provide an electrical power system to utilitycustomers. The distribution of electric power from utility companies tocustomers utilizes a network of utility lines connected in a grid-likefashion, referred to as an power grid. The power grid may consist ofmany independent energy sources energizing the grid in addition toutility companies energizing the grid, with each independent energysource being referred to as a distributed power (DP) generation system.The modem utility network includes the utility power source, consumerloads, and the distributed power generation systems which also supplyelectrical power to the network. The number and types of distributedpower generation systems is growing rapidly and can includephotovoltaics, wind, hydro, fuel cells, storage systems such as battery,super-conducting flywheel, and capacitor types, and mechanical devicesincluding conventional and variable speed diesel engines, Stirlingengines, gas turbines, and microturbines. These distributed powergeneration systems are typically connected to the utility network suchthat they operate in parallel with the utility power sources.

The term “DC source” as used herein refers to and includes DC availablefrom photovoltaics cells, wind powered DC generators, hydro poweredturbines, fuel cells, storage systems such as battery, super-conductingflywheel, and capacitor types, and mechanical devices includingconventional and variable speed diesel engines, stirling engines, gasturbines, and micro-turbines.

BRIEF SUMMARY

According to an embodiment of the present invention there is provided asystem for providing power from a direct current (DC) source to thepower grid. The system includes a first inverter with an input and anoutput. The input is adapted to connect to the DC source. A first switchis disposed between the output and the power grid. A second inverter hasa DC terminal and an alternating current (AC) terminal. The AC terminalis adapted to connect in parallel with the output of the first inverter.A battery is adapted to connect to the DC terminal of the secondinverter. A second switch connects between the DC terminal of the secondinverter and the input of the first inverter. The second switch alsoconnects the DC source to the battery. The system may further include acharging circuit adapted to be disposed between the input and the DCterminal. A load connects to the output.

According to an embodiment of the present invention there is provided amethod featuring both grid tied operation and battery chargingoperation, the method using a hybrid photovoltaic system. Two invertersare used during off grid operation of the hybrid photovoltaic system.The hybrid photovoltaic system includes the first inverter with an inputand an output. A direct current (DC) source is connected to the input. Afirst switch is disposed between the output and the power grid. A secondinverter has a DC terminal and an AC terminal. The AC terminal isconnected in parallel with the output of the first inverter. A batteryconnects to the DC terminal. A second switch is disposed between the DCterminal and the input. The method senses absence of the power grid.Upon sensing the absence of the power grid, the power grid isdisconnected from the output and the AC terminal with the first switch.The DC source is connected to the DC terminal with the second switch,thereby shunting the input of the first inverter with the DC terminal ofthe second inverter. Power on the DC terminal of the second inverter maytypically be converted to an output power on the AC terminal of thesecond inverter. The output power typically provides a local grid to theload and the output of the first inverter. Voltage of the input of thefirst inverter may be controlled to a voltage value based on the localgrid and/or the output power provided by the second inverter. Connectionto the DC terminal with the second switch may be disconnected when adifference between voltage of the input and the voltage value exceeds apredetermined value. Connection to the DC terminal with the secondswitch typically allows the DC source to charge the battery. The controlof voltage of the input of the first inverter may be performed by thefirst inverter. The control of voltage of the input of the firstinverter may be by adjusting a parameter of the local grid. The localgrid parameter may be adjusted by the second inverter. The parameter maybe a frequency, a phase angle, a voltage or a current. The control ofvoltage of the input of the first inverter may alternatively beperformed by a circuit connected in series between the second switch andthe DC terminal of the second inverter.

During on grid operation the method senses presence of the power grid.Based on the presence of the grid the DC source is disconnected from theDC terminal of the second inverter with the second switch, when thepower grid is present. The output and the AC terminal are connected tothe power grid with the first switch. Power on the input of the firstinverter is typically converted to an output power on the output of thefirst inverter. The output power preferably supplies the power gridand/or a load. Power on the AC terminal of the second inverter istypically converted to a power on the DC terminal of the secondinverter. The power on the DC terminal preferably charges the battery.

According to an embodiment of the present invention there is provided apower system which includes a power inverter, a backup inverter and adirect current (DC) source. The power inverter and the backup inverterare interconnected at respective outputs. A switch may be adapted tointerconnect the inputs of the power inverter and the backup inverterand to connect the inputs to the DC source when a power grid is notavailable. When the power grid is available the switch may be adapted todisconnect the input of the backup inverter from the DC source.

The power system may further include a second switch adapted to connectthe outputs of the power inverter and the backup inverter to the powergrid when the power grid is available. When the power grid is notavailable the second switch adapted to disconnect the outputs of thebackup inverter and the power inverter from the power grid. A chargingcircuit is typically adapted to be disposed between the DC source andthe input of the backup inverter. A battery may be connected in parallelat the input of the backup inverter.

These, additional, and/or other aspects and/or advantages of the presentinvention are set 10 forth in the detailed description which follows;possibly inferable from the detailed description; and/or learnable bypractice of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention is herein described, by way of example only, withreference to the accompanying drawings, wherein:

FIG. 1a shows a hybrid photovoltaic system according to an embodiment ofthe present invention;

FIG. 1b shows further details of a DC supply according to an exemplaryembodiment of the present invention;

FIG. 2a shows a method for performing off grid or on grid operation ofthe hybrid photovoltaic system shown in FIGS. 1a and 1b , according toan embodiment of the present invention;

FIG. 2b shows more detailed method steps for off grid operation shown inFIG. 2a , according to an embodiment of the present invention; and

FIG. 2c more detailed method steps for on grid operation shown in FIG.2a , according to an embodiment of the present invention.

The foregoing and/or other aspects will become apparent from thefollowing detailed description when considered in conjunction with theaccompanying drawing figures.

DETAILED DESCRIPTION

Reference will now be made in detail to aspects of the presentinvention, examples of which are illustrated in the accompanyingdrawings, wherein like reference numerals refer to the like elementsthroughout. The aspects are described below to explain the presentinvention by referring to the figures.

Before explaining embodiments of the invention in detail, it is to beunderstood that the invention is not limited in its application to thedetails of design and the arrangement of the components set forth in thefollowing description or illustrated in the drawings. The invention iscapable of other embodiments or of being practiced or carried out invarious ways. Also, it is to be understood that the phraseology andterminology employed herein is for the purpose of description and shouldnot be regarded as limiting.

By way of introduction, aspects of the present invention are directedprimarily towards off grid operation of a hybrid photovoltaic system andpossible benefits of using a lower power rated and cheaper standardbackup inverter to provide a local grid. The local grid may additionallybe used to derive additional circuit control function benefits from anoffline main grid tied inverter which is typically higher power rated,more expensive and provides more functionality.

The term “hybrid” as used herein refers off-grid and/or on gridoperation of a photovoltaic system. Equivalently, the term “hybrid” asused herein may refer to a photovoltaic system which is both/either gridconnected or battery connected. Operation of a “hybrid photovoltaicsystem” may typically include supplying AC power to a power grid and/orload and/or DC power to the battery. AC power present on the power grid,leads to an “on grid” operation of the hybrid photovoltaic system.Otherwise the absence of AC power on the power grid leads 5 to an “offgrid” operation of the hybrid photovoltaic system. Another operatingfactor may include nighttime or daytime operation of the hybridphotovoltaic system in either off grid or on grid operation. Alsoconsideration of whether or not the photovoltaic array is illuminated ornot or illuminated to a sufficient level leads to the load and/or powergrid being supplied by a number of combinations. The number ofcombinations for example may be to supply the load solely from thephotovoltaic array, the photovoltaic array and power grid, the powergrid alone, solely from the battery, the photovoltaic array and thebattery or the photovoltaic array and the battery and the power grid.

Referring now to the drawings, reference is now made to FIG. 1a whichshows a hybrid photovoltaic system 10 according to an embodiment of thepresent invention. System 10 typically includes a direct current (DC)source 104, grid tied inverter 150, load 120, grid switch controller126, backup switch 122, charger 124, battery 128 and backup inverter152. DC source 104 may typically be a bank of interconnected batteries,photovoltaic arrays, DC generator or DC producing fuel cells. DC sourceis connected at nodes A and B to an input of grid tied inverter 150.Grid tied inverter 150 typically may be rated to perform a conversion of10000 watts of DC power provided by DC source 104 to substantially 10000watts of alternating current (AC) power on the output of inverter 150 atnodes C and D. The conversion typically involves a maximum power pointtracking (MPPT) algorithm utilized by inverter 150 such that inverter150 sets the input voltage (V₁) to inverter 150.

Output of inverter 150 at nodes C and D is connected to the input ofgrid switch controller 126, load 120 and the alternating current (AC)side of backup inverter 152. Backup inverter 152 is typically rated at1000 watts. Load 120 typically is an AC supply to a domestic residence.The domestic supply receives the AC supply from power grid 140 and/or ACvoltage (V₂) provided by inverter 150. Grid switch controller 126typically senses the presence or absence of power grid 140 to provide astatus of grid 140. The status of grid 140 is typically conveyed to gridtied inverter 150 using bi-directional control line CTRL3. Grid switchcontroller 126 typically connects and reconnects grid 140 to nodes C andD. Grid switch controller 126 typically includes a double pole switchwhich connects and reconnects grid 140 to nodes C and D.

An input to backup switch 122 connects at nodes A and B. The output ofswitch 122 connects to the input of charging circuit 124. Backup switch122 typically connects and reconnects the output of DC supply 104 to theinput of charging circuit 124. Charging circuit 124 typically may be aDC to DC converter or a typically charge circuit which uses a linearregulator. According to one aspect of the present invention, chargingcircuit 124 may not be required and backup switch 122 typically connectsand reconnects the output of DC supply 104 to the input of backupinverter 152. Placed in parallel across the input of backup inverter 152is a battery 128. Backup inverter 152 typically operates in abi-directional mode of power conversion. The bi-directional mode ofinverter 152 converts AC power to DC power and vice versa. When grid 140is not present (i.e. off grid operation), DC power from DC source 104and/or battery 128 is converted to AC power on nodes C and D. When grid140 is present (i.e. on grid operation), backup inverter 152 converts ACpower from grid 140 and/or AC power from grid tied inverter 150 to a DCpower which charges battery 128. The DC power which charges battery 128in on grid mode, is typically applied with the input of charging circuitisolated from DC source 104 via backup switch 122. The direction ofpower conversion of backup inverter 152 is from a control signal appliedto control line CTRL2 from inverter 150. The operation of backup switch122 is from a control signal applied to control line CTRL1 from inverter150. Control signals between grid switch controller 126, grid tiedinverter 150, backup switch 122 and backup inverter 152 may be wirelessor by power line communications.

Reference is now made to FIG. 1b which shows further details of DCsupply 104 according to an exemplary embodiment of the presentinvention. DC power is supplied by DC source 104 at positive andnegative nodes A and B respectively, by parallel connected photovoltaicstrings 120. Details of only one of strings 120 are shown explicitly. Ineach of strings 120, direct current power sources 116 are seriallyconnected. Each direct current power source 116 includes a photovoltaicpanel 101 connected to an electronic module or photovoltaic module 102.Outputs of photovoltaic modules 102 are connected in series to formserial string 120. Photovoltaic modules 102 may be direct current (DC)to DC converters such as a buck circuit, boost circuit or buck-boostcircuit. Attached to photovoltaic modules 102 is a processor 132 whichaccesses a memory 130. A transceiver 108 is attached to the output ofelectronic module 102 and to processor 132. According to a feature ofthe present invention, one of photovoltaic modules 102 referenced 102 ais a master electronic module 102 a of string 120 and controls andcommunicates with the other modules, i.e. slave modules 102 via powerline communications or wireless link. According to this exemplary use ofDC source 104, control of input voltage V₁ may be an independent controlsuch that inverter 150 sets the input voltage (V₁) to inverter 150and/or that inverter 150 instructs (via power line communication) DC-DCconverters 102 to set the input voltage (V₁) to inverter 150.

Reference is now made to FIG. 2a which shows a method 201 according toan embodiment of the present invention. Method 201 performs off grid oron grid operation of hybrid photovoltaic system 10 shown in FIGS. 1a and1b . During off grid operation, DC source 104 typically supplies battery128 and/or load 120 using backup inverter 152. During on grid operation,DC source 104 typically supplies power grid 140 and/or load 120 usinggrid tied inverter 150 and with battery 128 being charged using backupinverter 152.

Typically grid switch controller 126 senses the presence or absence ofpower grid 140 in step 203. In decision 205, if power grid 140 absent,connection to grid 140 to nodes C and D is disconnected using switchcontroller 126 (step 207). Grid switch controller 126 typically isolatesboth live and neutral of power grid 140 from nodes C and D using adouble pole single throw switch. Once grid 140 is disconnected in step207, off grid operation of system 10 continues by use of method 221applied to system 10.

In decision 205, if power grid 140 is present, connection to grid 140 atnodes C and D using switch controller 126 typically disconnects DCsource 104 from the input of backup inverter 152 and/or charge circuit124 (step 209). With DC source 104 disconnected from the input of backupinverter 152 and/or charge circuit 124 on grid operation of system 10continues by use of method 251 applied to system 10.

Reference is now made to FIG. 2b which shows method 221 in greaterdetail, according to an embodiment of the present invention. Withconnection to grid 140 disconnected using switch controller 126 in step207, DC source 104 is connected (step 225) to the input of chargercircuit 124. According to one aspect of the present invention, chargingcircuit 124 may not be required and backup switch 122 typically connectsthe output of DC supply 104 to the input or DC terminal of backupinverter 152. DC power from the output of charger circuit 124 or DCsource 104 on the input of backup inverter 152, is then converted to anAC voltage (V₂) power on the output or AC terminal of backup inverter152 (step 227). The AC voltage (V₂) power now serves as a local grid.The local grid may be sensed by grid tied inverter 150 on the AC side ofgrid tied inverter 150. Typically, the frequency of the local grid maybe made to vary by backup inverter 152 as an indication to grid tiedinverter 150 of loading on backup inverter 152. The frequency of thelocal grid may be made to vary in a range from 49 hertz to 51 hertz inincrements of 0.1 hertz. Alternatively the phase angle, current orvoltage of the local grid may be made to vary by backup inverter 152 asan indication to grid tied inverter 150 of loading on backup inverter152. Loading on backup inverter 152 may be dependent on the state ofcharge/discharge of battery 128, power demand by load 120 and the amountof power supplied by DC source 104. The indication is typically used bygrid tied inverter 150 to control a maximum level of input voltage (V₁)on the input of inverter 150 and the input of charger circuit 124. Thelevel of input voltage (V₁) on the input of inverter 150 typicallyranges from 120 volts to an upper maximum of 140 volts. In decision 235if voltage level (V₁) exceeds the upper maximum of 140 volts, DC source104 is disconnected from the input of charger 124 (step 237) usingbackup switch 122. Otherwise sensing presence of power grid 140continues with step 203.

Reference is now made to FIG. 2c which shows method 251 in greaterdetail according to an aspect of the present invention. With DC source104 disconnected from the input of backup inverter 152 and/or chargecircuit 124 in step 209, the output of grid tied inverter 150 at nodes Cand D is connected to power grid 140 via switch controller 126. DC poweron the input of grid tied inverter 150 is converted to an output ACpower on nodes C and D (step 255). The output AC power supplies power140 and/or load 120. The output AC power is additionally converted bybackup inverter 152 to a DC power on the DC side of backup inverter 152(step 257). The DC power charges battery 128 is typically controlled byback up inverter 152 and/or grid tied inverter 150. Sensing of powergrid 140 continues with step 203.

By way of numerical example a DC-DC module 102 has a typical maximumoutput current of 16.4 A. Assuming minimum charger 124 voltage will be120V, the total power on one string 120 is limited to 16.4 A*120V≈2000W. If more than 2000 Watts are installed on one string 120, system 10will still work. Module 102 will be current limited and the total numberof strings will not supply more than 2000 Watts during off-grid/chargemode.

By way of another numerical example, a 3240 Kilowatt PV system 10 whichhas 2 strings 120 of 9 modules 102, where each module 102 is rated at180 watts. Each string 120 power will be 9*180 W=1620 W. In on gridmode, V₁=250-500V, total string current=6.48-12.96 A and each string 120current=3.24-6.48 A. In on grid mode, V₁=120-140V, total stringcurrent=23.1-27 A and each string 120 current=11.5-13.5 A.

The term “DC source” as used herein refers to and includes DC availablefrom photovoltaics cells, wind powered DC generators, hydro poweredturbines, fuel cells, storage systems such 20 as battery,super-conducting flywheel, and capacitor types, and mechanical devicesincluding conventional and variable speed diesel engines, Stirlingengines, gas turbines, and microturbines.

The term “comprising” as used herein, refers to an open group ofelements for example, comprising an element A and an element B meansincluding one or more of element A and one or more of element B andother elements other than element A and element B may be included.

The terms “sensing” and “measuring” are used herein interchangeably.

The definite articles “a”, “an” is used herein, such as “an inverter”,“a switch” have the meaning of “one or more” that is “one or moreinverters or “one or more switches”.

Examples of various features/aspects/components/operations have beenprovided to facilitate understanding of the disclosed embodiments of thepresent invention. In addition, various preferences have been discussedto facilitate understanding of the disclosed embodiments of the presentinvention. It is to be understood that all examples and preferencesdisclosed herein are intended to be non-limiting.

Although selected embodiments of the present invention have been shownand described 10 individually, it is to be understood that at leastaspects of the described embodiments may be combined. Also althoughselected embodiments of the present invention have been shown anddescribed, it is to be understood the present invention is not limitedto the described embodiments. Instead, it is to be appreciated thatchanges may be made to these embodiments without departing from theprinciples and spirit of the invention, the scope of which is defined bythe claims and the equivalents thereof.

1. A system comprising: a battery, a switch, a first inverter and asecond inverter; wherein the battery is connected to the first inverterand is switchedly connected in parallel to the second inverter using theswitch, the switch being disposed between the battery and the secondinverter at a first side and the first inverter at a second side,wherein a control signal applied by the second inverter controlsoperation of the switch.
 2. The system of claim 1, further comprising anexternal power source, wherein opening the switch disconnects theexternal power source from the battery, and wherein closing the switchconnects the external power source to the battery.
 3. The system ofclaim 2, wherein connecting the external power source to the batterycharges the battery.
 4. The system of claim 1, wherein the switch isopened when a difference between an input voltage and a voltage valueexceeds a predetermined value.
 5. The system of claim 1, wherein controlof voltage of an input of the second inverter is by adjusting aparameter of a local grid.
 6. The system of claim 5, wherein theparameter of the local grid is adjusted by the first inverter.
 7. Thesystem of claim 5, wherein the parameter comprises one of a frequency, aphase angle, a voltage or a current.
 8. The system of claim 1, whereincontrol of voltage of an input of the second inverter is performed by acircuit connected in series between the switch and a DC terminal of thefirst inverter.
 9. The system of claim 1, and further comprising acharging circuit disposed between the switch and inputs of the firstinverter.
 10. The system of claim 1, wherein the control signalcomprises a power line communications signal.
 11. The system of claim 1,wherein a second control signal applied from the first inverter controlsa direction of power conversion of the second inverter.
 12. A methodcomprising: connecting a battery to a first inverter; connecting theinverter to an electrical network; connecting a second inverter to theelectrical network; disposing a switch between the battery and thesecond inverter, wherein a control signal applied by the first inverteror by the second inverter controls operation of the switch.
 13. Themethod of claim 12, wherein opening the switch disconnects the secondinverter from the battery, and closing the switch connects the secondinverter to the battery.
 14. The method of claim 12, wherein connectingthe second inverter to the battery charges the battery.
 15. The methodof claim 12, wherein the switch is opened when a difference between aninput voltage and a voltage value exceeds a predetermined value.
 16. Themethod of claim 12, wherein control of voltage of an input of the secondinverter is by adjusting a parameter of a local grid, the parameter isadjusted by the first inverter, and the parameter comprises one of afrequency, a phase angle, a voltage or a current.
 17. The method ofclaim 12, wherein control of voltage of an input of the second inverteris performed by a circuit connected in series between the switch and aDC terminal of the first inverter.
 18. The method of claim 12, andfurther comprising a charging circuit disposed between the switch andinputs of the first inverter.
 19. The method of claim 12, wherein thecontrol signal comprises a power line communications signal.
 20. Themethod of claim 12, wherein a second control signal applied from thesecond inverter controls a direction of power conversion of the firstinverter.